TECHNONICKEL PLANT

Recycling of spent catalysts for the petrochemical and petroleum refining industries

TECHNONICKEL PLANT

Recycling of spent catalysts for the petrochemical and petroleum refining industries

LLC “Technonickel Plant” is a modern industrial enterprise specializing in the recycling of spent catalysts from the oil refining, petrochemical, and gas chemical industries.

The company processes catalysts with the recovery of valuable components, including nickel, molybdenum, cobalt, vanadium, copper, zinc, tungsten, and other metals.

The use of advanced hydrometallurgical and thermochemical technologies enables efficient processing of feedstock with varying compositions and the production of high-purity products.
The production site is located in the city of Glazov (Udmurt Republic). An international network of partners allows the company to work with raw material suppliers from Russia, CIS countries, the Middle East, and Asia.

Technonickel Plant:

We recycle catalysts — recover metals, conserve resources.

LLC “Technonickel Plant” is a modern industrial enterprise specializing in the recycling of spent catalysts from the oil refining, petrochemical, and gas chemical industries.

The company processes catalysts with the recovery of valuable components, including nickel, molybdenum, cobalt, vanadium, copper, zinc, tungsten, and other metals.

The use of advanced hydrometallurgical and thermochemical technologies enables efficient processing of feedstock with varying compositions and the production of high-purity products.
The production site is located in the city of Glazov (Udmurt Republic). An international network of partners allows the company to work with raw material suppliers from Russia, CIS countries, the Middle East, and Asia.

Technonickel Plant:

We recycle catalysts — recover metals, conserve resources.

The company’s operations span multiple countries, including Kazakhstan, Uzbekistan, Indonesia, Egypt, Iran, Saudi Arabia, and the United Arab Emirates.

The group also includes LLC “REOCAT” (Russia).

The company’s operations span multiple countries, including Kazakhstan, Uzbekistan, Indonesia, Egypt, Iran, Saudi Arabia, and the United Arab Emirates.

The group also includes LLC “REOCAT” (Russia).

TYPES OF PROCESSED FEEDSTOCK

LLC “TECHNONICKEL PLANT” processes a wide range of industrial catalysts and materials containing valuable metals.
The main types of processed feedstock include:

hydrotreating catalysts;
hydrocracking catalysts;
catalytic reforming catalysts;
cracking catalysts;
CO conversion catalysts;
sulfur adsorbents;
Claus catalysts based on Al₂O₃.

Such materials may contain various metals and compounds, including:
Ni, Mo, Co, V, Cu, Zn, W, Ti, and other elements.

The applied technologies enable the processing of both fresh and spent catalysts, including materials with complex chemical compositions and high levels of contamination.

TYPES OF PROCESSED FEEDSTOCK

LLC “TECHNONICKEL PLANT” processes a wide range of industrial catalysts and materials containing valuable metals.
The main types of processed feedstock include:

hydrotreating catalysts;
hydrocracking catalysts;
catalytic reforming catalysts;
cracking catalysts;
CO conversion catalysts;
sulfur adsorbents;
Claus catalysts based on Al₂O₃.

Such materials may contain various metals and compounds, including:
Ni, Mo, Co, V, Cu, Zn, W, Ti, and other elements.

The applied technologies enable the processing of both fresh and spent catalysts, including materials with complex chemical compositions and high levels of contamination.

PROCESSING TECHNOLOGIES

The company’s production processes are based on the use of advanced hydrometallurgical and thermochemical technologies.
The combination of different technological methods enables efficient processing of feedstock with varying compositions and ensures a high level of metal recovery.

The main processes applied include:

hydrometallurgical processing;
thermal treatment;
thermochemical processes;
mechanical feed preparation (crushing, screening, and classification).

The use of multiple technological approaches allows for flexible selection of the optimal processing method for each type of feedstock. This makes it possible to process catalysts with different particle size distributions, including heavily contaminated or degraded materials.

PROCESSING TECHNOLOGIES

The company’s production processes are based on the use of advanced hydrometallurgical and thermochemical technologies.
The combination of different technological methods enables efficient processing of feedstock with varying compositions and ensures a high level of metal recovery.

The main processes applied include:

hydrometallurgical processing;
thermal treatment;
thermochemical processes;
mechanical feed preparation (crushing, screening, and classification).

The use of multiple technological approaches allows for flexible selection of the optimal processing method for each type of feedstock. This makes it possible to process catalysts with different particle size distributions, including heavily contaminated or degraded materials.

STAGES OF WORK
FULL-CYCLE PROCESSING OF FEEDSTOCK
Handling of industrial feedstock is carried out in stages and includes a full cycle of technological operations.

Sampling of Spent Catalysts

Company specialists carry out sampling directly at the customer’s site in compliance with industrial safety requirements and established sampling standards.

Laboratory Analysis of Spent Catalysts

The collected samples are analyzed in an accredited laboratory. Modern analytical chemistry methods are used, including X-ray fluorescence (XRF) analysis.

Selection of Processing Technology

Based on the laboratory analysis results, the optimal processing technology scheme for the feedstock is determined.

Processing and Metal Recovery

At the production site, the feedstock is processed to recover valuable components and produce finished products.

Quality Control

Quality control is carried out at all stages of the production process — from incoming feedstock to the shipment of finished products.

Shipment of Finished Products

Delivery of finished products to the customer with a full set of documentation and quality certification.

STAGES OF WORK
FULL-CYCLE PROCESSING OF FEEDSTOCK
Handling of industrial feedstock is carried out in stages and includes a full cycle of technological operations.

Sampling of Spent Catalysts

Company specialists carry out sampling directly at the customer’s site in compliance with industrial safety requirements and established sampling standards.

Laboratory Analysis of Spent Catalysts

The collected samples are analyzed in an accredited laboratory. Modern analytical chemistry methods are used, including X-ray fluorescence (XRF) analysis.

Selection of Processing Technology

Based on the laboratory analysis results, the optimal processing technology scheme for the feedstock is determined.

Processing and Metal Recovery

At the production site, the feedstock is processed to recover valuable components and produce finished products.

Quality Control

Quality control is carried out at all stages of the production process — from incoming feedstock to the shipment of finished products.

Shipment of Finished Products

Delivery of finished products to the customer with a full set of documentation and quality certification.

Production Complex in Glazov

The company’s production site comprises several processing units that ensure a full-cycle treatment of feedstock. Having its own production base allows the company to control all stages of the technological process and maintain consistent product quality. The facility’s production capacity enables the processing of significant volumes of industrial feedstock with varying compositions.

Key elements of the production infrastructure include:

Laboratory Complex

Chemical analysis of feedstock and products, ensuring control of material composition and quality.

Crushing and Screening Unit

Mechanical preparation of feedstock: crushing, sorting, and fraction separation for further processing.

Thermal Treatment Unit

High-temperature treatment of feedstock for subsequent processing.

Raw Materials and Finished Products Storage Areas

Organized storage of feedstock and finished products in compliance with safety regulations and inventory control standards.

Production Complex in Glazov

The company’s production site comprises several processing units that ensure a full-cycle treatment of feedstock. Having its own production base allows the company to control all stages of the technological process and maintain consistent product quality. The facility’s production capacity enables the processing of significant volumes of industrial feedstock with varying compositions.

Key elements of the production infrastructure include:

Laboratory Complex

Chemical analysis of feedstock and products, ensuring control of material composition and quality.
Crushing and Screening Unit

Механическая подготовка сырья: дробление, сортировка и разделение по фракциям для переработки.
Thermal Treatment Unit

High-temperature treatment of feedstock for subsequent processing.
Raw Materials and Finished Products Storage Areas

Organized storage of feedstock and finished products in compliance with safety regulations and inventory control standards.

Modern Analytical Complex

The company operates its own accredited chemical laboratory, equipped with modern analytical instruments.

The laboratory performs:

analysis of incoming feedstock;
determination of metal content;
monitoring of technological processes;
quality control of finished products.

One of the primary analytical methods used is X-ray fluorescence (XRF), which enables rapid determination of the content of nickel, copper, zinc, vanadium, and other elements.

A quality control system is implemented at all stages of production, ensuring consistent characteristics of the final products.

Modern Analytical Complex

The company operates its own accredited chemical laboratory, equipped with modern analytical instruments.

The laboratory performs:

analysis of incoming feedstock;
determination of metal content;
monitoring of technological processes;
quality control of finished products.

One of the primary analytical methods used is X-ray fluorescence (XRF), which enables rapid determination of the content of nickel, copper, zinc, vanadium, and other elements.

A quality control system is implemented at all stages of production, ensuring consistent characteristics of the final products.

Finished Products

LLC “Technonickel Plant” produces and supplies alloying additives for the metallurgical industry, enhancing the strength, corrosion resistance, and performance characteristics of alloys.

The products are manufactured using advanced technologies, undergo strict quality control, and comply with international standards. Deliveries are carried out in accordance with customer requirements regarding composition and particle size. Shipment is performed in big bags and drums.

Molybdenum-Containing
Alloying Additives

Enhance the strength, heat resistance, and corrosion resistance of steels and alloys.
Tungsten-Containing
Alloying Additives

Provide high hardness, wear resistance, and stability at elevated temperatures.
Nickel-Containing
Alloying Additives

Enhance ductility, corrosion resistance, and durability of products.
Vanadium-Containing
Alloying Additives

Improve strength, wear resistance, and the microstructure of metals.

Maximum value from your feedstock through our technologies.

RESEARCH AND DEVELOPMENT DEPARTMENT

The company operates its own Research and Development (R&D) division, staffed by specialists in chemical engineering and metallurgy.
The key objectives of the division include:

development of new feedstock processing technologies;
improvement of metal recovery efficiency;
optimization of existing production processes;
development of new product types.

Ongoing scientific and technological work enables the company to implement innovative solutions and expand the range of processed materials.

Authorization to handle Class II–IV waste: collection, storage, transportation, treatment, recycling, and disposal;
Flexible selection of processing technologies for feedstock of varying compositions, ensuring high-quality end products;
Ability to process feedstock of any particle size distribution and contamination level;
An accredited chemical laboratory and a modern analytical complex.